TCK.W Wire Rope On-Line Detection System won the Innovation Award of PSA Group
TCK.W Wire Rope On-Line Detection System won the Innovation Award of PSA GroupTCK.W and New Oriental
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Bring Wire Rope Safety to the Highest Level
-Severe flaw: LMA reaches 80%-100% of discard upper limit, real-time detectability 100%
-Serious flaw: LMA reaches 60%-80% of discard upper limit, real-time detectability 100%
-Medium flaw: LMA reaches 40%-60% of discard upper limit, real-time detectability 100%
-Minor flaw: LMA reaches 20%-40% of discard upper limit, real-time detectability >99%
-Slight flaw: LMA reaches 20% of discard upper limit, real-time detectability >90%
-Severe flaw: 100%
-Serious flaw: 100%
-Medium flaw: 100%
-Minor flaw: >99%
-Slight flaw: >90%
-Wire rope LMA Inspection uncertainty :±1%
-Number of broken wires in splice uncertainty: ＜1 wire*
-Measuring tolerance of wire rope diameter:±1%
-Positioning accuracy of defects: ≥99%
Note: *indicates the adding of AI machine visual inspection system
In China good and poor wire rope quality inspection devices are mixed, some fakes equipment pretended real ones , bad money drives out good money. If the customer chooses one test equipment that is not easy to use or even cannot be used, it will not only achieve the safety management goal of the wire rope, but will increase the new safety hazard. At the same time, purchasing a backward technology device will also bring unnecessary economic loss to enterprise。
"The way to distinguish a horse and mule is to pull them out and make them walk" It is the great wisdom of the Chinese to make the right choice. "Marrying by contesting” or "verification results" is the correct way to choose excellent equipment. Seeing is believing, and the result is the first, Using the flaw detection rate, repetition rate, accuracy rate to verify the quality of the equipment, the poor quality equipment are very easy to expose.
Can inspect all kinds of wire rope flaws such as internal, external broken wire, abrasion, corrosion, deformation, fatigue etc.
Most of them can only inspect broken wires on surface of rope, but do nothing to other defects of rope
Good advanced technology: inspect the same rope repeatedly for many times, and the results of each test are basically the same
Repeat the test for the same wire rope; the results of each test are different.
Repeat detection on the same wire rope, the flaw value of each test is basically the same;
The wire rope cannot be quantitatively tested, or the value of the flaws detected by each test is different.
The distance between the sensor and the surface of the wire rope is >30mm, the passing ability of device is strong, and the high-speed passage of the wire rope is not affected, so online monitoring can be realized;
The detection distance of the sensor is less than 2mm, the passing ability of device is weak, and the vibration and the swing of the wire rope caused by high speed passing will damage the testing head, so online testing cannot be realized;
Winner of 2018 OTC Innovation Award on New Technology
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It is safe, but more benefit!
Replacing manual inspection with machine intelligence testing
Wire rope safety is upgraded to the highest level.
The two processes of production and testing are combined into one, Reduce time for wire rope testing, you can increase the operating time, improve productivity.
Reduce the idle time of equipment and power consumption for wire rope inspection, significant energy saving effect;
Scientifically extend the service life of wire rope, significant effect of reducing the cost of wire rope
All you get is wealth
Yang Buzhong published a paper in the 7th issue of "Machinery Management and Development" in 2015: "the application of TCK. W system has brought huge economic benefits to Yungang Mine of Tong Coal Group Company. There are four winches in the main shaft, auxiliary shaft and slope shaft used for materials transportation, which can save energy consumption of 1 million kW/h for wire rope inspection every year; reduce downtime for inspection by about 973h, and increase raw coal output by 304000t. According to the current coal price of 475 Yuan/t with calorific value 5500 kcal/kg, the annual output value is increased by 144.4 million yuan. The effect of saving rope cost and labor cost is also very significant. "
